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Industrial Ultrasonic Extraction System

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KL1 Ultrasonic Dynamic System by
K-Lab

Industrial Ultrasonic Extraction System

Designed for R&D, Pilot Scale, and Scale-up

ระบบสกัดอัลตราโซนิกสำหรับโรงงาน วิจัย และการขยายกำลังการผลิต

System Overview

KL1 Ultrasonic Dynamic System is an industrial-grade ultrasonic extraction platform designed for:

  • Botanical & herbal extraction

  • Process development and optimization

  • Pilot-scale validation prior to commercial investment
     

The system focuses on energy delivery control, process repeatability, and scale-up feasibility, not laboratory demonstrations.

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Engineering Concept

What Makes KL1 Different!

Most ultrasonic extractors fail during scale-up due to non-uniform cavitation and energy decay.

KL1 addresses this through:

  • Dynamic ultrasonic energy distribution (not static bath vibration)

  • Controlled interaction between ultrasonic field and biomass matrix

  • Designed geometry for solvent circulation and mass transfer

  • System architecture that supports process parameter mapping
     

KL1 is built to answer one question:

“Can this process be reproduced at a larger scale?”

ระบบออกแบบมาเพื่อให้พลังงานอัลตราโซนิกกระจายสม่ำเสมอ

ลดปัญหาค่า yield แกว่งเมื่อทำซ้ำหลายรอบ

Process-Oriented Design

KL1 is suitable for teams that need to control:

  • Solid-to-liquid ratio

  • Solvent type and polarity

  • Energy density per unit volume

  • Residence time and extraction kinetics
     

The system allows users to develop, record, and refine extraction protocols with industrial relevance.

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Typical Use Cases

  • Herbal extraction process development

  • Pilot-scale validation before factory investment

  • Functional ingredient & nutraceutical R&D

  • Extraction feasibility studies for new raw materials

  • Technology evaluation for replacing conventional extraction methods

Built for Real Production Environments

✔ Industrial-grade stainless steel construction

✔ Designed for continuous lab and pilot operation

✔ Compatible with standard downstream processing (filtration, concentration, purification)

✔ Supports SOP development and technology transfer

 

This is not a closed “black box” system.

KL1 is designed for process transparency.

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From Lab Data to Factory Decision

KL1 supports:

  • Yield comparison vs conventional extraction

  • Energy efficiency evaluation

  • Process stability testing

  • Data-driven investment decisions
     

The goal is not maximum yield in one run,

but reproducible yield across multiple runs.

Technical Discussion & On-site Evaluation

KL1 is available for:

  • Technical consultation

  • Process suitability assessment

  • On-site demonstration at K-Lab

  • Pilot project discussion
     

Pricing is discussed only after technical alignment.

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เพื่อประเมินความเหมาะสมของ KL1

กับกระบวนการผลิตของคุณ

พูดคุยเชิงเทคนิคกับทีมพัฒนาโดยตรง

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Request Technical Discussion / Industrial Demo

Speak directly with the development team

to evaluate KL1 for your production workflow.

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